There are many CNC machine automation trends changing the industry. This form of business automation technology impacts mills, lathes, drills, and other machines found in manufacturing facilities. When automated, these machines can be programmed for a variety of advanced operations and exact specifications. As a CNC manufacturing manager, you can produce goods and products with an automated, repeated process. This improves production consistency, efficiency, and costs by automating your production lines. In this post, we will discuss several CNC machine automation trends changing the industry.
1. Shifting Human Roles
First, shifting humans’ roles is a major automation trend changing the CNC machine industry. When implementing CNC automation, shop managers must plan a strategy to transition their employees’ responsibilities. Ideally, employees should be trained in geometric code (g-code) and CNC programming. Moreover, you must ensure your team of fully trained programmers can handle the production line from end-to-end. This way, they can program the machines with new tasks, handle errors that occur, and replace any broken or faulty parts. Employees can also improve machine output drastically with efficient use of g-code. Furthermore, quality assurance officers and product designers are also necessary human roles. Plan your employees’ transition to these roles in advance to ensure scalability for your CNC machine business. Absolutely, CNC machine automation impacts the industry by shifting human roles drastically.
2. Improved Reliability
Next, CNC machine automation trends are focused on improved product reliability. Automation makes it easier to facilitate production and quality control processes in your machines. Using these improved processes, you can troubleshoot hardware, software, and a variety of external devices. This way, your team can rapidly identify any errors bottlenecking production with automatic start-up, online, and offline diagnostics. When combined with alarm alerts, prompt troubleshooting, fault-tolerant technology, and redundant designs, these procedures enable constant uptime on your used CNC machine. In fact, if an error does occur, you can accelerate its identification and resolution. Certainly, CNC automation enables a variety of troubleshooting processes that improve machine reliability.
3. Risk Reduction
Additionally, risk reduction is a common CNC machine automation trend impacting the manufacturing industry. Many operators leverage computer-aided manufacturing (CAM) services to download machine configurations, specifications, and pathfinding instructions. Then, they feed these instructions into their CNC machines. The machines use the parameters to reduce the risk of collisions or other damage when executing complex designs. Additionally, facilities can test machine calibrations, processes, and product designs in a digital setting using these inputs. This way, they gain insights to inform accurate risk predictions. Of course, this alignment of testing, calibration, and workpiece design reduces the risk of faulty parts, machining errors, and other damage significantly. Surely, CNC machine automation drastically reduces the risk of manufacturing errors, faulty parts, and other general damage.
4. Industrial Internet Of Things
Furthermore, the CNC machine automation industry adopts the Industrial Internet of Things(IIoT) as an additional trend. The IIoT links your machines to the cloud in the same ways smart thermostats and other appliances connect homes. Using this digital automation, you can gather valuable insights on machine performance, efficiency, and health. Leverage these insights to visualize production rates more accurately. In addition, these insights often highlight areas where your processes can improve. Moreover, you can program, activate, and shut down machines automatically using the IIoT. This way, the IIoT has a significant impact on the speed, quality, and safety of your CNC machine manufacturing processes. Definitely, the IIoT is one digital automation trend improving entire CNC machine workflows.
Lastly, increasing robotics usage is another major impact of CNC machine automation on the industry. In fact, collaborative robots, “cobots” have seen widespread adoption within automated CNC shops. These robots are designed to collaborate more closely with human workers. Their programming allows them to work intuitively, and learn intended operations by observing manual movements. Due to these minimal programming needs, cobots require minimal upfront investments. Long-term, these cobots are projected to drastically improve worker productivity, while reducing error rates. These error rate reductions further mitigate manufacturing costs and resource waste. Assuredly, CNC machine automation leads to the usage of process-optimizing cobots.
Of course, there are many CNC machine automation trends changing the industry. For example, CNC machine automation drastically reduces the risk of manufacturing errors, faulty parts, and other general damage. Second, CNC machine automation impacts the industry by shifting human roles drastically. Third, CNC automation enables a variety of troubleshooting processes that improve machine reliability. Next, the IIoT is one digital automation trend improving entire CNC machine workflows. Finally, CNC machine automation leads to the usage of process-optimizing cobots. Keep these crucial trends in mind to remain competitive within the dynamic CNC machine industry.